Our solvent vapor degreasers conform to all and exceed many EPA NESHAP regulations. We offer design features such as >1.0 freeboard, primary and secondary condensate coils assemblies to minimize
solvent usage and emissions, automated and manual working lids, vapor-loss and sump liquid level sensorization which shuts
down all heating systems, and enclosured load/unload sections to control room draft.
Ultrasonic cleaning is another area of FTI expertise. Ultrasonic energy when used in combination with immersion and vapor degreasing can
provide superior cleaning results in many applications. FTI process specialists and equipment engineers can assist you in
specifying the Ultrasonic parts washer configuration best suited to your application.
When solvent usage is a concern, FTI offers aqueous and semi-aqueous cleaning solutions. Muti-tank, water-based cleaning is often preferred over solvent vapor degreasing, in many precision-cleaning applications,
when solvent cost and hazardous emissions are a concern.
FTI vacuum washing and drying technology is yet another viable cleaning solution in many customer applications. In 1999, FTI developed an innovative method
for utilizing vacuum technology for washing and drying precision parts and assemblies.
When OSHA requirements and insurance regulations demand hands-off processing,
FTI designs and delivers semi-automated systems utilizing PLC’s and custom robotics. Enhanced throughput (parts per
hour) can often be achieved with our fully automated configurations, which eliminates operator related production delays.
Redundant safety interlocks, located in all critical areas of the tool, provide advanced operation and maintenance safeguards.
Cleanroom-grade systems are available for precision cleaning and drying of delicate, micro-architectures when critical dimensions, contamination
and controlled temperature and humidity are of the utmost importance. These systems feature hands-off loading/unloading, full
enclosures, HEPA filters, and graphical user interfaces.
Fluid management within a solvent vapor degreaser is a point of FTI engineering
that has continued to develop since our first solvent recirculation-filtration system back in 1991. This subassembly continuously
recirculates contaminated solvent through a filter and back into either a clean storage tank or the main processing sump.
Yet another means to reduce solvent usage while improving cleaning performance.
FTI solvent distillation systems or stills are available as individual units which can be added on to your existing solvent vapor degreaser or can be included
with your new degreaser, whichever you may require. These units distill the solvent to purify it then route it through a water
separator for water removal before returning the reclaimed solvent back to the main boil sump or immersion tank.
Manual spray wands or adjustable position spray nozzle manifolds can be provided
low within a vapor zone to enhance product cleaning when a more aggressive cleaning method is required, without greatly effecting
solvent emissions. Various types of nozzles are available and are specified based upon coverage requirements, surface impact,
and spray pattern. Product size, shape, and nature of the contamination will all influence the design.
FTI considers documentation control just as important as any other engineering
area. From the initial sales quote through to the final install and qualification of each system, Technical Project Management helps insure the level of technology our customer has purchased is the level of technology they actually receive. FTI PM
focuses on detailed equipment specs and AutoCAD 2000 drawings, throughout the pre-order, design, and production phase of every
job.
